Kawasaki Mule: Common Problems, Recalls & Specs, Hisun Sector 750 (Common Problems & Specs), 3 Major Problems With Tracker 800 UTV ( & Possible Fixes), Front and rear calipers, rotors, axles, and spindles. Browse Massimo Motor Msu 500 Utv/utility ATVs. Use a pry bar to see if you can lift the whole engine. Even though, Massimo owners seem to agree that Massimo has an incredibly powerful engine which is one of Massimos pros after all! Remove the motor. Oil Filter for 250cc thru 800cc UTV's & Side by Side's. HJX0604C fits Hisun. We recommend that you only use OEM belts. While this may not constitute a considerable source of worry, it may cause a problem while driving on a highway or taking a tour of the farm. If the oil is old or contaminated it needs replacing: It is possible to measure if the oil moves well through the engine using an oil pressure gauge. Simply remove the spark plug from the engine and reconnect it to the spark plug wire. COPYRIGHT NOTICE: ALL DATA WITHIN THIS ELECTRONIC PARTS CATALOG IS COPYRIGHTED. With all the customization and accessories available, you can truly create a UTV that is all yours. Model MSU-500 Camo. I am praying Im wrong or its just a gasket. If it does not, you likely have an issue with either your fuel pump relay or the fuel pump itself. eBay; eBay Motors; Parts & Accessories; ATV, Side-by-Side & UTV Parts & Accessories . If your Massimo UTV is fuel injected as most are, the fuel injection is heavily reliant upon your battery getting 12 volts to run properly. If the bike does not move, you likely have an issue inside the gearbox. I own a Hisun myself. Open the electronic controlled throttle blade using your finger and spray the shaft bearing area with the same cleaner. If youre experiencing an overheating problem, its likely due to one of the following: A flaw with Mossimo engines is they are factory-set for the fan switch to not trigger until reaching higher temperatures (220 degrees plus) when the engines are not capable of withstanding those temperatures. Engine compression is a common problem in Hisun 500 UTVs. A damaged or leaky head gasket or a blown piston ring is the most typical causes of insufficient compression. Unbelievably high powered engines Perfect for any tough terrain Incredible suspension system Enough room for two persons Comfortable & well-designed interior Large storage containers at the back Cons Not the best braking systems Poor acceleration system Often has leaks Customer Reviews On Massimo UTV: Step 1: Does the ATV shift gears normally with the engine off? Everything looked like it was functioning normally. If it is bent or worn, it cant push the gears completely in place. This mechanical failure was damaging the. Massimo UTVs seem to either have too much power for the size of the vehicle or not enough. Massimo offers 4 base models, with different sizes, seating arrangements, cabs, and engine size options for each of those. Cranks over fine, 12v at coil, fuel in cylinder (from plug check), and wire from computer to coil buzzes out OK. Computer threw a P0351 ignition coil malfunction message. will not shift out of gear. UTV Driver 500 Miles: Here's a belt with 500 non abusive miles on it. Amazon and its logo, are trademarks of Amazon.com, Inc. or its affiliates. This is fairly simple as youll only need to remove four screws using a Phillips Head screwdriver from the cover. Like many of you, I am always suspicious of new firms entering the market and trying to make a name for themselves in an area where there are already big companies running the show. Failing Fuel Pump. If youre still not receiving any spark, youre dealing with a more serious issue. Massimos acceleration system is also not the best, Massimo owners have experienced Massimos being unable to accelerate after theyve pressed Massimos accelerator pedal all the way down! From simple components like dome lights and seat cushions to more vital additions like wheels and tires, we have your Massimo UTV covered. I measured the secondary resistance as well and got about 6.5K ohms, also nominal for most coils. This pressure on the gears makes the ATV very hard to shift. Theyre inexpensive, and theyre generally the source of no spark. Clutch springs are replaceable, but you may need special tools to pull and disassemble the clutch. The battery, when bought with the vehicle, is only covered for 30 days. Sometimes, nothing will happen when you try to shift to 4WD. But even without creep, the problem may be with one of these components. The most common problem that 500 owners experience include; 1. It is important when replacing head gaskets to use original parts as aftermarket head gasket replacements are not considered very trustworthy. Sometimes, farm work requires that you keep working even when it rains, the leaky hinges, therefore, may lead to other damages. Dying young is easy. The Massimo is a great vehicle, but it isnt perfect. If the bike shifts when using the emergency shifter, you need to address the shifter motor. 99% sure its head gasket. HiSun Parts Catalog for UTV Models Maine HiSun Authorized Dealer 2001-2023 ALPHA SPORTS INC. Because of this, many owners have resorted to bypassing the fan switch in a couple of different ways. Its been close to great for me. **Update**, Massimo Buck 250 won't start - engine light on. Some of the most common causes of this include issues with your valves, faulty spark plugs, a dead battery or loose battery cables, and old fuel. Anyone have anything positive or negative to share ? Injector Issues The injector inside the side by side is very important and a faulty injector can cause serious problems with your UTV. The throttle body has been changed. RwpJtk from UTV Board. New owners need to be aware of this in order not to rely on the brakes as they do with other automobiles. Located on the carburetor, the Honda ES models have an angle sensor that tends to go bad. Massimo UTV Specifications What Are Some of the Common Massimo UTV Issues? Insufficient vehicle power might indicate that the CVT transmission is slipping and that the transmission belt or clutch needs to be replaced. If i let it cool off, it will run fine again for a few minutes, then repeat the process. Air Flow. Whether you can address the issue on your own depends on the severity of the problem and your mechanical skill level. If your bikes idle is higher than this, you need to address the cause of your high idle. Most people wont complain about having too much power, but when you need a light touch on the accelerator, too much power could be a bad experience. If the alignment is off between the two clutches, it can be adjusted by adding or removing metal shims/spacers between the sheaves, usually on the driven (secondary) clutch. Once removed, locate your fuel injector (pictured below) and pull the injector out. Although the Hisun 500 UTV has some flaws, I can claim that most of them are minor. This problem is more common in Massimo 400 and 500 UTV. If not adjusted correctly, the bike will not shift as it should. Forge 500 - 2016-Up: Forge 550: Forge 700 - 2015: Tactic ATV Models: Tactic 400 2-Up: Tactic 550 2-Up - 2017: . There are Massimo owners who say that they experience leaks around the hinge, especially when a heavy rain comes down. Its time to look for a spark. If you smell hot gear oil, the problem could be coming from the transfer case. Hello! If your battery doesnt keep a charge over 12 volts after a long charge, you may need to replace it. Cause 2: Manual clutch transmission issues On ATVs that has manual clutch transmissions, you should make sure that: The handlebar-mounted lever is not damaged. This is the first issue its had in 3 years. He said he had another one do exactly the same thing and it needed a whole engine. I have tried calling Massimo but they never call me back. CALL OR STOP INTO OUR VILLAGE MOTORSPORTS OF GRAND RAPIDS LOCATION FOR MORE INFORMATION! The company was founded in 2009 and has since then grown tremendously. I'm also the owner and editor of BoostATV.com. ! It contains important safety information. If you are, however, unable to shift gears with the engine off, we recommend you jump straight down to Step 4. The parts NOT included in the warranty include: Massimo is an American manufactured UTV brand that is growing quickly and is known for quality, dependability, and affordability. Massimo 500 will only crank when I jump solenoid with screwdriver cranks right up and runs great. If you use your Massimo UTV for many trips that are shorter in duration, such as a drive to the mailbox and back, you most likely have a spark plug issue if you find that your engine wont start one day. Begin by troubleshooting the externals as they are the most accessible. Although the Massimo buck 400 utv has a 4-wheel drive, it has a poor speed performance for a utv. I had exactly same question. You may see scarring on the inside of the cylinder walls if dirt has gotten into the engine through the air intake. But when the transmission is not tuned correctly or has a mechanical issue, it may be engaging and spinning the secondary clutch even at idle. At home, park your UTV in a car park. TBoss 550 died while running, then wouldn't start. In fact, most ATVs are affected by this issue, some more than others. There may be debris or metal shavings constricting the gears. When you fill and bleed it check for bubbles coming up in reserve tank. With torn or cut wires, your Massimo UTV will have issues with the starting system, headlights, and electric signals. This piece of equipment uses a belt to swap gears depending on RPMs and payload. If you can shift gears with the engine off, you know that the gear-shifting mechanism, as well as the inside of the gearbox, most likely works fine. Your engine wont be able to pull gasoline into the cylinder and keep running if it doesnt have enough compression. Posted on Published: November 21, 2021- Last updated: January 13, 2023, 6 Most Common Problems with Suzuki King Quad 500, 7 Most Common Problems with Cub Cadet Challenger 400, Your email address will not be published. 2022 Polaris RZR Pro XP Ultimate Rockford Fosgate edition like new On Ebay I'm an ATV and offroad-enthusiast, an engineer, a farmer, and an avid home-mechanic. It ran 100 miles perfectly and all fluids were checked and radiator was full. Two other things you can do to make sure you still have plenty of performance is to check the pedals and keep up with regular maintenance. Raise the seat and open the gear covering. You can find Massimo at participating Tractor Supply Stores, and even through Amazon. Hisun starter was a ton of money. You can then test it out by turning on the ignition switch and attempting to shift gears to ensure its in the correct position and is no longer grinding. Others say they have experienced complications with the engine and performance issues. When this happens, the utv may show symptoms such as difficulty in getting started, poor speed performance, and increased fuel consumption. Its also possible that the disc brake plate or clippers are loose and need to be tightened. In this article, well talk about some of the most common problems with Massimo that you should ignore at your own peril! You may find that the problem is worse at colder temperatures. Inefficient brakes can also lead to the destruction of standby objects. Used primarily by hunters, and casual riders, the Massimo UTV is a small manufacturer that takes its time to do things right. But, the UTV is nimble and light which makes it easy for you to drive through some really beefy terrain without feeling like you are going to fall out. factory workshop service and repair manuals for your ATV. I got to feel it too, when I held my fingers too close to the conductor. Clutch Flange Nut - Hisun 400 500 700 Primary and Secondary 16mm x 1.0 VMC Chinese Parts $ 4.95. Replace any damaged components. The leading Massimo UTV problems are transmission issues when shifting gears, engine problems, problematic wiring, leaks, non-responding brakes, poor acceleration, and drive issues when moving from 2WD to 4WD. Ascertain that the spark plug electrodes are close to anything grounded. Some of the most common problems Massimo UTVs experience are related to brakes, wiring issues, transmission complications, and engine troubles. In fact, it is two (2) inches lengthier than the bigger-displacement machine. 9K views 3 years ago This shifting problem happens when i shift my side by side ATV Yamaha Rhino Clone into Low gear. Massimo UTVs may experience transmission problems when shifting gears. These issues are discussed below. Add to Cart. The most typical carburetor repair is to replace the needle valve and seat. New owners or intending buyers of Massimo UTV must, therefore, take note and be weary of these. Massimos headquarters are located in Texas, and their products are manufactured in the large facility there. Wiring Issues On Massimo UTVs 4. I've just about got it. The cable is not broken. starts and shifts into H, L or R but once in gear will not shift out of gear until turn off engine, then shifts fine. I was able to get a fair idea of what sort of quality these vehicles are and if they are worth acquiring after doing some research on the company and browsing forums and reviews. This can be a frustrating and dangerous experience, especially when you want to make emergency stops. Ive seen an exhaust become blocked with muck, preventing the engine from starting. There are a number of reasons your Massimo UTV cranks but wont start, or may not show any signs of life at all. To make matters worse, the number of mechanics with experience working on Massimo machines seems to be few and far between depending upon your location. Our team spends as much time off-roading as we can and we are excited to share all we learn with you. Its starts and runs fine. The metal in the coil is completely brittle and wont bend without snapping. Mike Rosa from Texas Bow Hunter. Tenaciously, It wont start at all if your engine doesnt get any spark, or if the spark is feeble. Replacement parts are readily available in auto shops as well as online retailers. I love to attend race events and car shows throughout the country. If you try to shift on an electric shift ATV, you may hear the shift motor moving, but it does not shift completely. Welcome to Off-Road Care. I got some degree of validation from them as well as a few more things to try. Massimo utv only has a brake system in the rear wheels and not in the front wheels. Unfortunately, Massimo has a rather short and limited warranty. Some ATVs have adjustable gear linkage. Massimo utv has an open rear end. When I was a toddler, my family had a lush green lawn. Greatly appreciated! If the motor does not turn even when hooking it up directly to a battery, it may be burnt out and need replacing. While some of the common problems experienced with the Massimo UTV can be addressed by taking ongoing proper preventative measures, others are completely out of owners control. Posted on Published: November 10, 2021- Last updated: January 13, 2023, Common Problems With Kawasaki Brute Force 300, 6 Most Common Problems With Can-Am Maverick Trail. You may want to try the bleeder first and see if it helps. He told me they are not going to sell them anymore and are selling Kubota only so that tells me alot!! Today they own a 325,000-square-foot facility and manufacture not only UTVs but ATVs, motorcycles, golf carts, go-karts, and accessories for these products. By Massimo and many other UTV brands (unlike the Talon UTV by Honda) use what is called a Continuously Variable Transmission (CVT). If unnoticed, overheating or clogged ejector can eventually lead to engine breakdown. Other frequent problems include braking trouble, performance issues, and a very limited warranty. 2016 Massimo Motor MSU-500 Camo, USED UNIT WITH ONLY 15 MILES! All you need to do is replace the old gummed-up grease with all-temperature, white lithium grease. I think I put most of the miles on it, so they sold it to me. This issue should not worry you when driving in rough terrains. If the ATV, for some reason, idles higher than its supposed to, it may cause the clutch to engage slightly, putting a small but constant tension to the metal gears inside the gearbox. Falcon Ridge Full Cab Enclosure w| Aero-Vent Windshield - Massimo MSU 500 . Only thing it does is power everything as in dash and fuel pump then have to jump solenoid to crank up and drive. Just some of the standard features are; independent dual A-arm suspensions, On-Demand 4-wheel drive, dual bucket seats, automatic CVT drive system, and 4-wheel hydraulic disc brakes. My T-Boss 410 died hard on a run up the driveway and wouldn't restart. 4x4 UTV Accessories offers parts, accessories & add-ons for your Massimo 500. Followers 6 Start new topic Sort By Filter By 1 2 3 4 5 6 Next Page 1 of 12 massimo buck 400 Fault Code Troubleshooting "How To" 1 2 By Joe Toup , August 23, 2020 Many Massimo UTV users complain about wiring problems in their utility vehicles. Massimo UTVs may not be as well known as Polaris, Honda, or Can-Am, but they have a very strong following of loyal customers. Compared to same-class UTVs, the Massimo is on the heavy side - weighing almost 600 Kg (including a full fuel tank). Joe Breaux Massimo owners have also experienced Massimos braking issues, both of which are very dangerous issues that Massimo owners need to know about! Some users have noted that the UTVs acceleration system performs poorly even after pressing down the accelerator pedal. A blown head gasket can lead to overheating issues with your Massimo UTV as well. How does this happen? A UTV's engine is not compressing enough air and fuel to send to the engine cylinders. Below is a list of common models and specs for them. Make sure you keep all the fluids topped off, and you get the brakes serviced regularly to prevent these problems. This has been shown to decrease the engine lifespan. Check the gas tank for dirt or dust and clean it if you find any. With the purchase of this UTV, you can now appreciate the high degree of craftsmanship. Massimos engine is powerful, Massimo has a great suspension system and also a spacious interior! By My 2013 500 will only start if I floor the gas pedal and then once it starts I have to pump the gas until it warms up a little it sounds horrible until it warms up and then it will stay running. One of the most common problems is belt slippage which can leave you stranded because the gears wont turn and arent able to transfer power to the drivetrain. These issues considered, Massimo UTVs are underrated in offering much of the same ability as some of the more well-known UTV brands around today. 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Pressure on the brakes as they do with other automobiles Yamaha Rhino into! Has an incredibly powerful engine which is one of massimos pros after!. Transmission problems when shifting gears speed performance for a few more things to try prevent these massimo 500 utv transmission problems.
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